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Fabrication of novel lightweight composites by a hydrogel templating technique

Rutkevi?ius, Marius; Mehl, Georg H.; Rutkevicius, Marius; Munusami, Sellva K.; Watson, Zoe; Field, Adam D.; Salt, Michelle; Stoyanov, Simeon D.; Petkov, Jordan; Mehl, Georg; Paunov, Vesselin N.


Marius Rutkevi?ius

Georg H. Mehl

Marius Rutkevicius

Sellva K. Munusami

Zoe Watson

Adam D. Field

Michelle Salt

Simeon D. Stoyanov

Jordan Petkov

Vesselin N. Paunov


A non-conventional way of preparation of lightweight porous materials by templating hydrogels with a range of hydrophilic and hydrophobic scaffolding materials was explored. Sub-millimetre hydrogel slurries of polyacrylamide and gellan gum were templated with aqueous slurries of cement, gypsum and clay–cement mixtures or alternatively, dispersed in curable polydimethylsiloxane (PDMS). After the solidification of the scaffolding material, the evaporation of structured hydrogel produced porous composite material whose pores mimic the hydrogel meso-structure. We studied the density, volume contraction and the compression strength of the formed porous materials as function of the hydrogel initial volume fraction. This versatile hydrogel templating method can be applied very inexpensively to a range of scaffolding materials to yield lightweight porous materials with a great potential for use in the building industry in heat and sound insulation panels, an alternative to aerated concretes, lightweight building blocks, porous rubber substitutes and foam shock absorbers.


Rutkevicius, M., Munusami, S. K., Watson, Z., Field, A. D., Salt, M., Stoyanov, S. D., …Paunov, V. N. (2012). Fabrication of novel lightweight composites by a hydrogel templating technique. Materials research bulletin, 47(4), 980-986.

Journal Article Type Article
Acceptance Date Jan 11, 2012
Online Publication Date Jan 28, 2012
Publication Date 2012-04
Print ISSN 0025-5408
Publisher Elsevier
Peer Reviewed Peer Reviewed
Volume 47
Issue 4
Pages 980-986
Keywords Microporous materials; Composites; Sol-gel chemistry; Microstructure; Mechanical properties
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